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Building and Construction Materials
Revolutionary Carbon Fiber for Modern Construction
A next-generation mortar solution specially developed for structural reinforcement and waterproof repair in construction, the TitanForce™ High-Strength Waterproof Mortar Series combines aerospace-grade high-strength carbon fiber with a self-healing waterproof formulation. This innovative synergy not only greatly enhances the compressive and crack-resistant performance of building materials but also provides strong defense against moisture intrusion and structural aging. TitanForce™ delivers comprehensive protection for modern construction facing the challenges of earthquakes, extreme weather, heavy loads, and corrosion, enabling stronger, more durable, and more sustainable infrastructure.
Ultra-High Strength, Superior Waterproofing — Ending Residential Leakage Problems
The TitanForce™ High-Strength Waterproof Mortar Series is engineered to tackle the diverse challenges faced by modern construction. It effectively withstands dynamic loads caused by earthquakes, moisture intrusion from humid climates, micro-cracks resulting from thermal expansion, contraction, or drying shrinkage, as well as long-term pressure and vibration from frequent heavy-vehicle traffic.
With outstanding crack-resistance, waterproofing, and structural reinforcement, TitanForce™ provides long-lasting protection against structural damage and aging. Whether used for bridge deck surfacing, floor repairs, residential walls, or harbor facilities, it is the ideal choice to enhance durability and safety in infrastructure and buildings.
Product Description
- This product is a pre-mixed, non-shrink cement mortar dry mix reinforced with short-cut carbon fibers (content not less than 0.7%).
- A special waterproofing formulation provides the mortar with excellent overall hydrophobic properties.
- With the addition of carbon fiber reinforcement, the material exhibits outstanding flexural strength and offers superior crack resistance, seismic performance, and impact resistance compared to conventional mortars, effectively suppressing the formation of structural cracks wider than 0.3 mm.
- It has good workability, shows no bleeding after mixing, and retains non-shrink characteristics, making it suitable for projects requiring high precision and long-term durability.
- All components — including cement, fine aggregates, specialized additives, and carbon fibers — are pre-blended into a dry mix. During construction, simply add water and mix thoroughly. No additional materials should be added.
- Packaging: 25 kg per bag
- Transportation & Storage: Store indoors in a dry, well-ventilated area, protected from sunlight and moisture. Keep at least 10 cm above the floor and away from walls. Use within 6 months of production to ensure optimal performance.
Product Features
1.Aerospace-Grade Carbon Fiber Reinforcement
Made with high-strength, high-toughness carbon fiber derived from the aerospace industry, uniformly dispersed throughout the mortar to significantly improve compressive strength and tensile performance, reducing the risk of cracking and fracture. Carbon fibers act as a “bridging reinforcement” within the structure, actively spanning and bonding microcracks to greatly enhance structural stability and seismic performance, making it especially suitable for reinforcement in earthquake-prone areas or high-load structures.
2.Professional-Grade Hydrophobic Formulation
Incorporates a specialized hydrophobic additive that forms a long-lasting waterproof barrier both on the surface and inside the mortar. This effectively blocks water intrusion and slows down the ingress of salts, moisture, and other corrosive agents in the air, thereby reducing the risk of steel reinforcement corrosion and concrete degradation. It is particularly well-suited for harbor facilities, humid regions, and exterior wall or roof repair projects exposed to heavy rainfall.
3. Self-Healing Technology
Features a specially designed silicate-based self-healing formulation that reacts chemically when moisture penetrates microcracks within the material, forming sealing compounds that fill and close the cracks, preventing further expansion. This function helps delay material aging, control crack propagation, and maintain both structural integrity and waterproofing performance, thereby extending the building’s service life and reducing long-term maintenance costs — an innovative application in smart construction materials.
4. High Adhesion
Offers excellent compatibility and bonding with tiles, coatings, and other construction materials, enabling efficient and reliable application.
5. Weather and Corrosion Resistance
Performs exceptionally well under coastal, chemical, and extreme climate conditions.
6.Compliant with International Structural and Waterproofing Standards
Meets CNS / ASTM / EN / JIS requirements for structural performance and waterproofing.
7. Environmentally Certified
Thermolysis is the first company in Taiwan certified for carbon fiber recycling.The recycled carbon fiber used in the TitanForce™ High-Strength Waterproof Mortar Series is certified by: ：
- UL 2809: Recycled Content Validation
- ISO 14067: Carbon Footprint Certification
Product Model
Applications
The TitanForce™ High-Strength Waterproof Mortar is designed for high-performance, durable, and structural reinforcement projects, and is widely used in residential, industrial, transportation, and public infrastructure works.
Key application scenarios include:
Construction Uses
1.Roof and Floor Leveling :
Used as a base leveling layer before waterproof coatings; provides a stable and uniform foundation for subsequent waterproofing.
2.Joint and Expansion Gap Filling :
Ideal for sealing expansion joints, manhole covers, and floor slab joints, serving as a high-adhesion, high-strength joint mortar.
3.Grouting for Repairs and Void Filling :
Applicable for pump-injection repair of structural cracks or voids, ensuring quick restoration and reinforcement.
4.Steel Column and Concrete Base Grouting :
Suitable for steel plate jacketing reinforcement projects, filling gaps between the steel plates and the original structure to improve bonding and structural strength.
5.Steel Column and Concrete Base Grouting :
Used to fill gaps between steel components and concrete foundations, enhancing stability and seismic resistance.
6.Structural Column and Beam Enlargement :
Used in conjunction with reinforcement bars and formwork as a high-strength structural mortar for filling and strengthening in column- and beam-enlargement projects.
Typical Application Areas
1.Residential Buildings :
Seismic reinforcement, waterproofing, and structural strengthening of walls, floors, and roofs.
2.Transportation Infrastructure :
Crack repair and durability enhancement for elevated bridge decks, cut-and-cover tunnels, and other transportation structures.
3.Industrial Facilities :
Crack filling and corrosion-resistant reinforcement for chemical plants and heavy-duty industrial floors.
4.Coastal and Marine Engineering :
Structural protection for harbor facilities, offshore structures, and other works exposed to high salinity and humidity.
5.Military Installations :
Filling and toughening protection for structures within seismic- and blast-resistant zones.
6.Historic and Heritage Buildings :
Wall, roof repair, and structural reinforcement for historic monuments, temples, and other heritage sites.
7.Concrete Structural Components :
Cross-section repair and overall strengthening for columns, beams, brick walls, and other concrete members.
Construction Instructions
1.Surface Preparation
Before application, any existing waterproofing layers, insulation materials, or loose and delaminated concrete or mortar on the substrate must be thoroughly removed down to a sound and solid base. For steel surfaces, remove all dust, oil, paint, rust, and other contaminants that may affect adhesion. If reinforcing steel is exposed and corroded after removing deteriorated concrete, carry out proper rust removal and apply anti-corrosion treatment to ensure good bonding and long-term durability between the mortar and the structure.
2.Interface Treatment
To enhance adhesion, roughen the concrete surface by mechanical chipping or hammering to increase its surface area and roughness. All surfaces to be treated — whether cement-based or metal substrates — must be evenly coated with a specialized bonding agent. The mortar application should be completed within 2 hours after applying the bonding agent, before it fully hardens. If the use of bonding agent is not feasible due to limited access (e.g., narrow gaps), thoroughly rinse the substrate with clean water until it is damp but free of standing water, then proceed with applying the carbon-fiber-reinforced mortar to ensure strong bonding between the material and the substrate.
3.Mixing Instructions
Mix 160 g of clean water per 1 kg of carbon-fiber-reinforced non-shrink mortar. Use mechanical mixing equipment to achieve a uniform consistency without dry lumps. The mixed material must be used within 120 minutes of preparation.
4.Pumping
Carry out pumping operations within the specified working time.Do not add additional water during the pumping process.
5.Screeding and Pouring
- Maintain a minimum mortar thickness of 0.5 cm for screeded surfaces.
- For large-area applications, install expansion joints as recommended.
- For pavement thickness exceeding 3 cm, reinforce with spot-welded wire mesh or rebar of appropriate diameter, ensuring a minimum 2 cm protective cover for the reinforcement.
6. Curing
After placing the carbon-fiber-reinforced mortar and once it reaches its final setting stage (approximately 6–8 hours after application), begin water curing. Water curing should be carried out 3 times daily — morning, midday, and evening — at intervals of about 3 hours and continue for at least 3 days to ensure proper early hydration and to enhance the mortar’s strength and durability. For outdoor applications, in addition to water curing, it is recommended to cover the surface with moisture-retaining materials to protect it from wind and direct sunlight during the curing period.
7.Material Consumption
- Approximately 2,000 kg of carbon-fiber-reinforced non-shrink leveling mortar is required per cubic meter.
- This equates to about 20 kg per square meter for every 1 cm of thickness.