Recycled Carbon Fiber Pellets

What Are Carbon Fiber Pellets?

Carbon fiber pellets are a composite material combining carbon fibers with a plastic matrix. They integrate the superior properties of carbon fiber—such as high strength, lightweight, and heat resistance—with the processability of plastics.

What Are Recycled Carbon Fiber Pellets?

Recycled carbon fiber pellets are made by combining reclaimed carbon fiber with thermoplastic resins through a specialized melt-compounding process. This material retains the core benefits of carbon fiber, including strength, lightweight, and thermal stability, while also promoting resource recovery and environmental sustainability.

At Thermolysis Co., Ltd., we tailor recycled carbon fiber pellet formulations by blending short recycled carbon fibers with thermoplastic materials such as PA6, PC, and PP. Depending on customer requirements, we also incorporate 10–50% of engineering plastics (e.g., PA series, ABS, PC, PS). The recycled carbon fiber content can range from 5% to 30%, with standard products offered at 10%, 20%, and 30% RCF content. These pellets are primarily used in injection molding and are suitable for mass production of complex components across the automotive, electronics, consumer, and industrial sectors.
 

Key Features

• Sustainability
  • Made from recycled carbon fiber, these pellets align with circular economy principles. They reduce the need for virgin materials, lower carbon emissions, and minimize resource waste.
• High Strength & Lightweight
  • With carbon fiber reinforcement, these pellets offer outstanding mechanical performance while maintaining low density—ideal for weight-sensitive applications.
• Heat & Corrosion Resistance
  • The composite’s resistance to high temperatures and chemical exposure makes it suitable for demanding environments, including automotive and aerospace applications.
• Enhanced Mechanical Properties
  • Combining carbon fiber with polymers significantly improves tensile strength, stiffness, and wear resistance, extending product lifespan.
• Conductivity & Anti-Static Properties
  • Thanks to the conductive nature of carbon fiber, these pellets are ideal for electronic components requiring EMI shielding or static control.
• Excellent Moldability
  • These pellets support a wide range of thermoplastic processing methods, making it easy to produce complex shapes and custom-designed products.

Main Applications

• Automotive Industry
  • Used in the production of automotive parts such as body components, interior trim, and window frames. Their strength, lightweight, and heat resistance help reduce vehicle weight and improve fuel efficiency.
• Electronics
  • Applied in housings and components for consumer electronics such as mobile phones, laptops, and displays. Their conductivity supports anti-static and EMI shielding functions.
• Aerospace
  • Used in aircraft interior and structural parts to reduce weight and enhance mechanical strength.
• 3D Printing
  • Suitable for 3D printing of durable prototypes and final parts across automotive, industrial, and aerospace applications.
• Sporting Goods
  • Used in high-performance gear like bicycle frames and golf clubs to enhance strength, reduce weight, and extend durability.
• Construction & Civil Engineering
  • Ideal for manufacturing durable plastic panels and wall materials with resistance to heat, corrosion, and aging—suitable for extreme environments.

Product Specifications

Note: The data provided are based on in-house analysis and are for reference only. Actual values may vary depending on production equipment and conditions.